validus management consultancy UK

Food & Drinks Case Study

UK Spring Water company


Improved microbiological security
- reduced customer complaints

THE ORGANISATION

Leading UK based spring-water company

THE ISSUES / PROBLEMS

  • Re-occurrence of mould and taint complaints from customers
  • Random occurrence, irrespective of season, with no clear indication of source of problem
  • Issues affecting all product lines
  • Need to resolve problem quickly

PROJECT ACTIVITIES

  • Extensive and rapid desk-top analysis of key date including: product flow layout (borehole to final packaging); chemical and microbiological data; shelf-life failures; water filtration data; production services information (air, rinse water, steam, nitrogen etc.); CIP regimes; production facilities and processes.
  • Site visit and discussions with local managers and staff
  • Comprehensive evaluation of end-to-end: layout and equipment; production processes; quality regimes; environment and micro-biological security; local technical knowledge
  • Developed detailed action plan to address: microbiological issues; taste and taint; source water issues; quality control procedures; staff training

PROJECT RESULTS

  • Improvement plan now being implemented
  • Significant impact on mould and taint complaints