Re-occurrence of mould and taint complaints from customers
Random occurrence, irrespective of season, with no clear indication of source of problem
Issues affecting all product lines
Need to resolve problem quickly
PROJECT ACTIVITIES
Extensive and rapid desk-top analysis of key date including: product flow layout (borehole to final packaging); chemical and microbiological data; shelf-life failures; water filtration data; production services information (air, rinse water, steam, nitrogen etc.); CIP regimes; production facilities and processes.
Site visit and discussions with local managers and staff
Comprehensive evaluation of end-to-end: layout and equipment; production processes; quality regimes; environment and micro-biological security; local technical knowledge
Developed detailed action plan to address: microbiological issues; taste and taint; source water issues; quality control procedures; staff training